WDC-240C mtundu wa bag noodle cartoning makina ndi makina apadera okulungidwa amtundu wa makatoni omwe amapangidwa makamaka m'mafakitale monga Zakudyazi pompopompo. Amagwiritsidwa ntchito kwambiri kuseri kwa mzere wopangira pompopompo kuti alandire thumba limodzi lomalizidwa ndi makina olongedza amtundu wa pillow, ndikuzindikira kuyika kwa paketi imodzi. Kutolera zokha kwa Zakudyazi pompopompo, kusanja mokhazikika molingana ndi kuchuluka kwake, kukonzekereratu kusungika m'bokosi limodzi, nkhonya zodziwikiratu ndi kupanga, nkhonya zodziwikiratu, kusindikiza basi ndi njira zina zodzichitira.
3. Makina opangira makina a Cartoning: amazindikira ntchito monga kutsitsa zokha zamakatoni, kuyika makatoni, kukankhira zinthu, ndikusindikiza katoni.
Makina ojambulira makatoni a noodles okhala ndi magawo atatu: makina olandirira, lamba wamtundu wa zinthu zamtundu wa station, ndi chida chimodzi kapena zingapo zosonkhanitsira ndi kusanja (zotchedwa "accumulators"). Gawo lalikulu la makina ndi gawo la lamba wa conveyor ndizofanana. Kusiyanitsa kwakukulu pakati pa mitundu yosiyanasiyana yamakina opangira makatoni okhala ndi matumba kumakhala mumitundu yosiyanasiyana ya ma accumulators. Pakatikati pa makina a WDC-240C thumba pamwamba basi cartoning utenga mtundu watsopano chipangizo kudzikundikira. Chigawo chapakati cha chipangizocho chimawoneka ngati "ratchet", choncho chimatchedwa chipangizo cha ratchet. Kapangidwe ndi mfundo yogwirira ntchito ya osonkhanitsa ratchet ndi awa:
① Lamba wotumizira ② Chinkhupule chothamanga cha siponji ③ Pusher positioning conveyor ④ turntable ⑤ Linear motion unit ⑥ clamping mechanism
Kudyetsa gawo: lotengeka ndi variable pafupipafupi atatu gawo galimoto, kuphatikizapo conveyor lamba ①, siponji kumtunda kuthamanga conveyor lamba ②, kukankha ndodo kufala ndi udindo lamba conveyor ③, ratchet turntable ④ ndi mbali zina. Pali diso lamagetsi lodziwikiratu pa ② pomwe siponji imakanikiza lamba wotumizira kuti izindikire pomwe chinthucho chikugulitsidwa. Ngati malowa ali mkati mwazinthu zomwe zimaperekedwa, pamwamba pake adzayikidwa mkati mwa phula la ndodo; ngati sichili m'kati mwazinthu zomwe zimaperekedwa, galimotoyo idzathyoka ndipo zinthuzo zidzasiya kuthamanga, kudikirira njira yotsatila yotsatila ndodo isanayambe kuwombera pamwamba. Lamba wonyamulira ndodo ③ ndi ratchet turntable ④ kuthamanga synchronously. Ndodo imodzi yokankhira imafanana ndi index ya ratchet, kuwonetsetsa ubale umodzi ndi umodzi. Dongosolo loyendetsa la onse awiri ndi servo system, yomwe imayika "kudyetsa" kutengera deta ya encoder. Siponji imakanikiza lamba wotumizira ② potengera "madyedwe" awa kuti adziwe ngati angabaye Zakudyazi pompopompo mu ndodo ndikusamutsa lamba woyimilira ③. Popeza siponji imagwiritsidwa ntchito kukanikizira lamba woyendetsa ndi ratchet turntable, sipakhala kugundana ndi Zakudyazi nthawi yomweyo pakuunjikana, kuchepetsa kusweka kwa Zakudyazi.
Kusanja gawo la zosonkhanitsira: Sanjani Zakudyazi pompopompo molingana ndi kuchuluka komwe kwayikidwa. Ndiye mizere limodzi amasonkhanitsidwa mu bokosi osakaniza, ndipo potsiriza anakankhira mu siteshoni-mtundu zinthu gululi conveyor lamba. Gawoli limayendetsedwa ndi servo. Zochita zenizeni ndi izi:
(1) Kukweza ndi kugawa chipangizo:
Pali chida chowerengera pa ratchet turntable ④. Zinthuzo zikadzadza, makina omangira ⑥ motsogozedwa ndi makina ogawa zinthu amayamba kusuntha, ndikumangirira zinthuzo pamalo omwe wasankhidwa. Chododometsa cha silinda pa mzere wosuntha ⑤ chimagwera, ndikukankhira mzere wonse wazinthu papulatifomu yomaliza. The clamping limagwirira ⑥ kubwerera pa malo ake oyambirira pambuyo kugwa, kuyembekezera zinthu zina.
(2) Chipangizo chokonzera zinthu motsatizana:
Linear motion unit ⑤ imakoka zida zomwe zili pamalo odikirira mpaka papulatifomu yosankhira, ndikuzitulutsa m'magulu mpaka zitasonkhanitsidwa m'mizere ya n. Njira yochitira zinthu mwachizolowezi: kwa nthawi yoyamba, sunthani mzere woyamba wa zida pamalo oyamba, ndipo kachiwiri, sunthani mzere wachiwiri wa zida kupita pamalo oyamba. Panthawi imodzimodziyo, mzere wachiwiri wa zipangizo udzakankhira zipangizo zomwe zili pamalo oyamba achiwiri. udindo, ndi zina zotero mpaka zipangizozo zitasonkhanitsidwa mu chiwerengero chodziwika cha mizere kupanga bokosi la zipangizo.
(3) Zida kukankha chipangizo:
Liniya yosuntha imakankhira zinthu zomwe zasonkhanitsidwa m'bokosi mu lamba wa makina onyamula makatoni pa nthawi yomwe yasankhidwa.
Lamba wonyamula makina a Cartoning: Woyendetsedwa bwino ndi servo, injini ya servo imagwiritsa ntchito chingwe cholumikizira chokhala ndi gridi kunyamula zinthu zomwe zimakankhidwa ndi cholimbikitsira pamwambapa kupita kukankhira komwe kumakankhira.
Thupi lalikulu la makina ojambulira makatoni kuti asindikize: Thupi lalikulu la makina ojambulira makatoni limayendetsedwa ndi ma servo motors kuti ayendetse katoni yoyamwa ndi kutulutsa, zinthu zomwe zimakankhira mzere wosuntha, ndi katoni yonyamula katoni kuti amalize kuyamwa makatoni. , kupanga makatoni, kukankhira zipangizo, chivundikiro chapamwamba chisanadze, ndikuyika. Zochita monga kupopera guluu pachivundikirocho, kupopera mbewu mankhwalawa pachivundikiro chakumbali, ndi kukanikiza chivundikiro chakumbali. Pomaliza katoni imapangidwa.
Liwiro la accumulator imodzi ya ratchet ndi 180 mpaka 200 mapaketi / min, ndipo ma accumulators awiri amatha kukwaniritsa mphamvu zopanga 260 mapaketi / min.
Kukonzekera mndandanda wa makina a cartoning |
PLC control system | Japan Mitsubishi Q mndandanda Q03UDE |
HMI | Chithunzi cha Japan GP4402WADW |
servo injini | Japan Mitsubishi JE mndandanda MR-JE-70B, MR-JE-40B |
Servo motor reducer | Japan SHIMPO |
Pneumatic system | Japan SMC |
Negative pressure system | Jenereta waku Japan wa SMC |
Masensa a Photoelectric | Japan Keyence/Germany SICK/Japan OMRON/Swiss BMO |
Ma Bearings | Japan NSK/Japan THK |
Malamba etc. | Germany Siegelin chakudya kalasi lamba |
Makina omatira otentha otentha | Nordson |
Zithunzi zina za Instant noodles processing ndi mizere yonyamula mufakitale yathu yamakasitomala: