WDC-240C nau'in jakar katakon katakon katako na'ura ce ta musamman wacce aka kera ta musamman don masana'antu irin su noodles na gaggawa. Ana amfani dashi galibi a cikin sashin baya na layin samar da noodle ta atomatik don karɓar samfuran da aka gama da jaka guda ɗaya da injinan tattara nau'ikan matashin kai, fahimtar marufi guda ɗaya. Tarin atomatik na fakitin noodles, rarrabuwar kai ta atomatik bisa ga ƙayyadaddun adadi, tsarin tarawa ta atomatik cikin akwati ɗaya, dambe ta atomatik da kafawa, dambe ta atomatik, hatimi ta atomatik da sauran hanyoyin aiwatarwa ta atomatik.
3. Mai watsa shiri na Cartoning: ya gane ayyuka kamar atomatik sauke kwali, preforming kartani, samfurin turawa, da atomatik kartani sealing.
Na'ura mai ɗaukar hoto na noodles nan take ta ƙunshi sassa uku: na'ura mai ɗaukar hoto, bel mai ɗaukar kayan grid mai nau'in tasha, da na'urori guda ɗaya ko fiye da tattarawa da rarrabawa (wanda ake kira "accumulators"). Babban ɓangaren injin da ɓangaren bel ɗin jigilar kaya iri ɗaya ne. Babban bambanci tsakanin nau'ikan nau'ikan nau'ikan injunan cartoning na saman jakunkuna na atomatik ya ta'allaka ne a cikin nau'ikan tarawa daban-daban. Jigon na WDC-240C jakar surface atomatik cartoning inji rungumi dabi'ar sabon nau'i na tara na'urar. Babban bangaren na'urar yana kama da "ratchet", don haka ana kiranta na'urar tarawa. Ƙirƙiri da ƙa'idar aiki na mai tara ratchet sune kamar haka:
Bangaren ciyarwa: motsawa ta hanyar injin mitar mitar mai hawa uku, gami da bel mai ɗaukar nauyi ①, soso babba mai ɗaukar bel ②, watsa sandar turawa da sanya bel na jigilar kaya ③, ratchet turntable ④ da sauran sassa. Akwai idon lantarki da aka gano a ② inda soso ke danna bel mai ɗaukar nauyi don gano matsayin samfurin. Idan matsayi yana cikin kewayon kayan samar da kayan, za a sanya saman a cikin shingen turawa; idan ba a cikin kewayon kayan samar da kayan ba, motar za ta birki kuma kayan za su daina gudu, suna jiran zangon farar turawa na gaba kafin harbi saman. Belin mai ɗaukar sandar turawa ③ da ratchet turntable ④ suna tafiya tare. Sanda tura ɗaya yayi daidai da maƙasudin ratchet guda ɗaya, yana tabbatar da dangantaka ɗaya zuwa ɗaya. Tsarin tuƙi na duka biyun shine tsarin servo, wanda ke saita “kewayon ciyarwa” dangane da bayanan mai rikodin. Soso yana danna bel mai ɗaukar kaya ② bisa wannan "kewayon ciyarwa" don sanin ko za a yi allurar noodles ɗin nan take a cikin sandar turawa da kuma canja wurin bel ɗin jigilar kaya ③. Tun da ana amfani da soso don danna bel ɗin jigilar kaya da ratchet turntable, kusan babu wani karo tare da noodles ɗin nan take yayin aikin tarawa, yana rage faɗuwar adadin noodle.
Bangaren tarawa: Rarraba noodles nan take bisa ƙayyadadden adadin adadin. Sannan ana hada layuka guda ɗaya cikin haɗaɗɗiyar akwati, sannan a tura su cikin bel ɗin jigilar kaya irin na tasha. Wannan ɓangaren yana da cikakken sarrafa servo. Ayyuka na musamman sune kamar haka:
(1) Na'urar ɗagawa da rarrabawa:
Akwai na'urar kirgawa akan ratchet turntable ④. Lokacin da kayan ya cika, tsarin ƙwanƙwasa ⑥ wanda injin rarraba kayan ya fara motsawa, yana ƙulla kayan zuwa wurin da aka zaɓa. Silinda baffle akan naúrar motsi madaidaiciya ⑤ faɗuwa, yana tura jeri na kayan gabaɗayan zuwa dandamalin gamawa. Tsarin ƙwanƙwasa ⑥ yana komawa zuwa matsayinsa na asali bayan faɗuwa, yana jiran abu na gaba.
(2) Na'urar don tsara kayan a jere:
Naúrar motsi mai layi ⑤ tana fitar da kayan a cikin wurin jira zuwa dandamalin rarrabuwa, kuma yana fitar da su cikin batches har sai an tara su cikin layuka. Hanyar aikin da aka saba: a karon farko, motsa layin farko na kayan zuwa matsayi na farko, kuma a karo na biyu, motsa layi na biyu na kayan zuwa matsayi na farko. A lokaci guda, jeri na biyu na kayan zai tura kayan a matsayi na farko na baya zuwa matsayi na biyu. matsayi, da sauransu har sai an tara kayan cikin adadin layuka da aka ƙayyade don samar da akwati na kayan.
(3) Na'urar tura kayayyaki:
Naúrar motsi mai layi tana tura kayan da aka tara cikin akwati cikin bel ɗin jigilar na'ura mai ɗaukar hoto a ƙayyadadden lokacin.
bel ɗin ɗaukar na'ura mai ɗaukar hoto: cikakken sarrafa servo, motar servo tana amfani da sarkar jigilar kaya tare da grid don jigilar kayan da mai tarawa na sama ya tura zuwa tashar turawa mai masaukin baki.
Babban jikin na'ura mai ɗaukar hoto don rufewa: Babban injin cartoning yana motsawa da injinan servo guda uku don fitar da na'urar tsotsan kwali da na'urar sakewa, kayan turawa na layin motsi, da na'urar jigilar kwali don kammala tsotsar kwali. , kwali kafa, tura kayan, babba murfin pre-folding, da lodawa. Ayyuka kamar fesa manne akan murfin, fesa manne akan murfin gefe, da danna murfin gefe. A ƙarshe an kafa katon.
Gudun tarawar ratchet guda ɗaya shine fakiti 180 zuwa 200 / min, kuma masu tarawa biyu na iya cika ƙarfin samarwa na fakiti 260 / min.
Jerin saitin na'ura mai kwali |
PLC kula da tsarin | Japan Mitsubishi Q jerin Q03UDE |
HMI | Bayanan Bayani na GP4402WADW |
servo motor | Japan Mitsubishi JE jerin MR-JE-70B, MR-JE-40B |
Mai rage motsi na Servo | Japan SHIMPO |
Tsarin huhu | Japan SMC |
Tsarin matsa lamba mara kyau | Jafananci SMC injin janareta |
Sensors na Hoto | Keyence Japan/CIWON Jamus/Japan OMRON/Swiss BMO |
Abun ciki | Japan NSK/Japan THK |
Belt da dai sauransu. | Jamus Siegelin abinci sa bel |
Narke mai zafi manne | Nordson |
Wasu hotuna na sarrafa noodles kai tsaye da layin marufi a masana'antar abokin cinikinmu: